A case study on specialised consulting for PLC and HMI software for high-end machine tools. Intro: The Challenge of Software Innovation in Metalworking
For a hydraulic press manufacturer, innovation increasingly lies in control intelligence and operational experience. Developing a modular, precise software architecture with a state-of-the-art user interface (HMI) requires specific skills that may go beyond the internal core business. The real challenge is finding a partner who does not just “write code” but understands the physics of deep drawing and the real needs of the end market.
The Project: Partner for the Development of the New Control System
We were hired as industrial software specialists to provide consulting and technical support to the internal research and development team of a well-known manufacturer of hydraulic presses. The common goal was ambitious: to contribute to the creation of a new control software platform for a series of high-performance machines.
Our Support in Collaboration (Focused on Software):
Working closely with the customer’s engineers, our contribution focused on key aspects of the software:
- PLC Consulting and Development: We collaborated on translating complex process requirements (force control, work cycles, pressure management) into robust and efficient control algorithms, providing code and know-how for advanced, synchronised management of machine functions.
- HMI Design and Implementation: Working alongside the design department, we helped develop the operator interface. We recommended and implemented high-value features, bringing the customer’s concept to life and focusing on a clear user experience, advanced diagnostics and precise control of process parameters.
- Integration Support: Our consultancy included support to ensure proper communication between the control software level, the drives and the field components selected by the customer’s electrical team, facilitating the integration and commissioning phases.
The Results of the Collaboration:
The builder was able to manage the project with a specialised technical partner:
- Access to Targeted Skills: The in-house team benefited from vertical software skills without the need for staff expansion, accelerating development.
- Industrial-grade software: The delivered code, structured and well documented, represents a solid and maintainable foundation for the future.
- Product Differentiation: The advanced HMI, developed in synergy, has become a distinctive feature and competitive advantage for the machine.
- Rispetto delle Tempistiche: Una collaborazione efficiente e focalizzata ha permesso di mantenere agende di sviluppo aggressive.
About Us: Industrial Software Specialists
We are the partner that metalworking companies turn to when they want to enhance the intelligence and performance of their machines through software. We don’t replace your team, we empower it with vertical expertise and a practical consulting approach.
Why Choose Our Software Consulting Services?
- Vertical expertise: We understand the issues related to process control, precision and complex machine tool cycles.
- Collaborative Approach: We integrate into your workflow, respecting your standards and using your development tools.
- Focus on Added Value: We are committed to developing software features that translate into concrete competitive advantages for your final product.
Vuoi potenziare il software della tua prossima macchina con un partner specializzato?
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