GREEN PACK bagging and packaging machine

100% green bagging without an oven

Forget plastic and excessive energy consumption.

We have been developing machines for companies for over 15 years.

The future of packaging is green. GreenPack 4.0 is not just an upgrade; it is a paradigm shift. It is the only system that combines eco-friendly bagging with optional RFID traceability and quality control modules in a single compact and intelligent device.

With GreenPack 4.0, you can bag, check and track garments in a single step, without plastic, without an oven and without complications
.
-70% energy, -50% space, 100% sustainability.

Tangible Benefits in Numbers

  • -70% Energy Consumption: Elimination of the traditional oven.

  • -50% Space Occupied: Ultra-compact design.

  • -100% Traditional Plastic: Use of completely eco-friendly materials.

  • +100% Traceability: Each product is digitally identified.

  • +100% Guaranteed Quality: Integrated automatic control.

  • Integration time: A few hours, not days.

industria 4.0 rfid incentivi

The machinery is eligible for Industry 4.0 incentives

Get the best solution for your company

1. 100% Green and Oven-Free Packaging

Forget plastic and excessive energy consumption.
GreenPack 4.0 uses only sustainable and compostable films, eliminating dependence on traditional plastic forever. The process does not require a thermal oven, immediately reducing your energy costs and carbon footprint.

2. Integrated and Automatic RFID Traceability

Every garment has a story. Now you can tell it.
Each bag can incorporate an integrated RFID tag. In one step, the garment is bagged and its unique identifier is associated with its ‘digital wrapper’. Monitor inventory in real time, manage logistics with absolute precision and offer total transparency in the supply chain.

3. In-line Quality Control

Quality is integrated into the process, not a post-hoc check.
The system can automatically verify the presence and readability of the RFID tag before completing the bagging process. Avoid errors, returns and inefficiencies by ensuring that every product that leaves your line is perfect and tracked.

4. Immediate Integration and Compact Design

Revolutionise your department without revolutionising your factory.
GreenPack 4.0 is designed for Industry 4.0. It integrates with your existing equipment (e.g. Pizzardi) in a matter of hours, without the need for costly and invasive infrastructure changes. Its compact design frees up valuable space, optimising the production layout.

GREEN PACK GRX030

3. Technical Specifications

Parameter Specification
Model GreenPack 4.0 Industrial
Bag Width Adjustable, range 150 – 450 mm
Bag length Adjustable, range 200 – 1000 mm
Working Speed Up to 12 garments/minute (depending on garment size)
Power supply 400V / 3Ph / 50Hz / 32A
Power Consumption ~ 3.5 kW (peak during sealing) vs. 12-15 kW for a traditional system
Film feed 1000m jumbo reel (customisable standard dimensions)
RFID Technology UHF EPC Gen2 (866-868 MHz or 902-928 MHz), ISO 18000-6C protocol support
Network interfaces 1 Gb/s Ethernet (OPC UA, TCP/IP), USB 3.0
User interface 10″ touchscreen HMI with customisable graphical interface
Consumables Biodegradable and compostable film (PLA, PBAT, Mater-Bi)
Dimensions (W x D x H) 1800 x 1200 x 1600 mm
Weight ~ 450 kg
Noise level < 70 dB(A)

4. Environmental and Economic Data (Benchmark)

Indicator Traditional System GreenPack 4.0 Advantage
Energy Consumption 12-15 kW ~3.5 kW -70%
Space Occupied ~5 m² (packaging + oven) ~2.2 m² -50%
Material cost per bag €0.025 (PE film) €0.032 (bio film) *+ £0.007*
*Energy cost per bag €0.006 €0.0018 – €0.0042
Total cost per envelope €0.031 €0.0338 *+ €0.0028*
Added value Enveloping only Enveloping + Traceability + QC Priceless

GreenPack 4.0 is not a product for the future. It is the solution you need today to be more competitive, sustainable and efficient tomorrow.

Contact us for a free consultation.
Discover how we can bring the efficiency and innovation of GreenPack 4.0 directly to your company, ready to work without any infrastructure changes.

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Z Automation
Via Mameli, 14 – 21013 Gallarate (VA)
Tel. +39 340.635.6406 – Email: info@zautomation.it

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