{"id":6713,"date":"2026-02-10T13:05:13","date_gmt":"2026-02-10T11:05:13","guid":{"rendered":"https:\/\/www.zautomation.it\/case-history-closed-rfid-cash-register-item-counting\/"},"modified":"2026-06-12T09:05:53","modified_gmt":"2026-06-12T07:05:53","slug":"case-history-closed-rfid-cash-register-item-counting","status":"publish","type":"post","link":"https:\/\/www.zautomation.it\/en\/case-history-closed-rfid-cash-register-item-counting\/","title":{"rendered":"Case History: Closed RFID Cash Register Item Counting"},"content":{"rendered":"\n

When standards are not enough, tailor-made innovation makes the difference. Discover the success story in which our technology automated the management of thousands of cards.<\/strong><\/p>\n\n

There are problems that standard market solutions cannot solve. This success story is about one such problem: a seemingly impossible challenge that we tackled and overcame, confirming that our strength lies in our ability to create custom<\/strong> projects based on RFID technologies<\/strong>.<\/p>\n\n

The Challenge: An Impenetrable 800-Unit Deck of Cards<\/strong><\/h4>\n\n

Our client was faced with a critical and very specific requirement: to quickly, automatically and accurately count thousands of RFID cards stacked like a single, thick deck of cards<\/strong>. We are talking about stacks up to 700\/800 cards<\/strong> high.<\/p>\n\n

No standard RFID self-service checkout on the market was able to accomplish this. The reason is technical: when such a large number of RFID tags are crowded together and compressed, the radio signals interfere with each other, making reading partial, inaccurate or even impossible. For the customer, this resulted in operational inefficiencies, the inability to obtain reliable inventory counts and difficulties in retail sales.<\/p>\n\n

The Tailor-Made Solution: Power, Engineering and a Touch of Vibration<\/strong><\/h4>\n\n
\"\"<\/figure>\n\n

Starting from our flagship solution \u2013 the RFID Self Checkout Box with resealable lid<\/strong>, already powerful in itself thanks to its configuration with 6 antennas for maximum reading power<\/strong> \u2013 we have designed an exclusive innovation.<\/p>\n\n

We didn’t just upgrade the hardware. We developed an intelligent automation system<\/strong> that incorporates a slight controlled vibration. This mechanism, combined with the power of the antennas, has a specific task: to “separate” the cards<\/strong>.<\/p>\n\n

In practice, the gentle vibration acts on the deck, promoting microscopic spacing between one tile and another. This allows our UHF antennas to ‘see’ each individual tag clearly, isolating it from interference from its neighbours.<\/p>\n\n

The result? Extremely high<\/strong>reading performance and 100% accuracy<\/strong>, even with stacks of hundreds of cards.<\/p>\n\n

Complete Integration: A Fluid and Connected System<\/strong><\/h4>\n\n

Our customised RFID Self Checkout system was not simply delivered and installed. We took care of its full integration<\/strong> with the management software already in use by the customer, via API<\/strong>. This means that the counting system interacts seamlessly with the existing IT ecosystem, completely automating inventory and sales processes.<\/p>\n\n

The Results: Accuracy, Efficiency and New Business Opportunities<\/strong><\/h4>\n\n

Thanks to this tailor-made solution, the customer can now:<\/p>\n\n

    \n
  • Count with absolute certainty:<\/strong> In the warehouse, they finally have automatic and infallible inventory control over thousands of tiles.<\/li>\n\n\n\n
  • Sell independently:<\/strong> At points of sale, customers can purchase cards quickly and easily through the self-service system, improving the shopping experience.<\/li>\n\n\n\n
  • Optimising processes:<\/strong> They eliminated the bottleneck of manual counting, freeing up valuable resources for higher value-added activities.<\/li>\n<\/ul>\n\n
    \n\n

    Our standard products are available in different versions:<\/p>\n\n

    \"\"<\/figure>\n\n

    Do you also have an “impossible” challenge?<\/strong><\/h3>\n\n

    This case demonstrates that there are no unsolvable problems, only solutions that have not yet been designed. Our strength lies in bespoke engineering.<\/p>\n\n

    For over 10 years, we have been developing custom RFID projects, even in the most complex environments<\/strong> (such as in the presence of metal that shields the signal). We offer consulting, solutions and after-sales support in Italian.<\/p>\n\n

    Contact us for a free consultation.<\/strong> We will analyse your needs and work with you to find the most suitable RFID solution for you.<\/p>\n\n

    <\/p>\n","protected":false},"excerpt":{"rendered":"

    When standards are not enough, tailor-made innovation makes the difference. Discover the success story in which our technology automated the management of thousands of cards. 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