{"id":7066,"date":"2026-04-27T09:46:47","date_gmt":"2026-04-27T07:46:47","guid":{"rendered":"https:\/\/www.zautomation.it\/?page_id=7066"},"modified":"2026-05-07T09:31:59","modified_gmt":"2026-05-07T07:31:59","slug":"vision-inspection-machines-and-systems","status":"publish","type":"page","link":"https:\/\/www.zautomation.it\/en\/vision-inspection-machines-and-systems\/","title":{"rendered":"VISION INSPECTION MACHINES AND SYSTEMS"},"content":{"rendered":"

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VISION INSPECTION MACHINES AND SYSTEMS<\/h1>\n

An integrated system featuring a rotary table, intelligent vision system, 360\u00b0 fillet inspection, and automatic rejection. All controlled by a single PLC with a touchscreen interface. One machine. Everything included.<\/h2>\n

Indevo’s experts are by your side to help you find the profuct that best suits your company’s needs<\/span><\/p>\n

[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_btn title=”REQUEST INFORMATION” style=”custom” custom_background=”#006358″ custom_text=”#ffffff” align=”center” css=”” link=”url:https%3A%2F%2Fwww.zautomation.it%2Fen%2Fcontacts%2F%23contattaci|target:_blank|” el_class=”pulsante-landing”][\/vc_column][\/vc_row][\/vc_section][vc_section full_width=”stretch_row” css=”.vc_custom_1624024501901{padding-top: 70px !important;padding-bottom: 40px !important;}” el_class=”container-ridotto”][vc_row][vc_column css=”.vc_custom_1624018928009{margin-bottom: 0px !important;padding-bottom: 0px !important;}”][vc_column_text css=””]<\/p>\n

We have been supplying machines for industries for over 15 years<\/strong><\/p>\n

At the heart of modern industrial production, every component must be perfect. But it is during the inspection phase that the most critical decisions are made: quality, safety, and zero defects.<\/p>\n

Our company designs and manufactures state-of-the-art industrial machinery designed for automated inspection. By integrating directly downstream or in sync with your production lines, our systems automatically manage quality control\u2014without ever slowing down the production flow.<\/p>\n

Our mission is simple: to offer robust, precise, and flexible solutions that place quality control at the center of the process, reducing waste, eliminating complaints, and increasing overall efficiency\u2014from small mechanical workshops to large industrial automation plants.[\/vc_column_text][\/vc_column][\/vc_row][\/vc_section][vc_section full_width=”stretch_row” content_placement=”middle” css=”.vc_custom_1666618467248{padding-top: 80px !important;padding-bottom: 70px !important;background-color: #f4f4f4 !important;}” el_class=”triangolo-sopra-bianco”][vc_row][vc_column][vc_column_text css=””]<\/p>\n

The Problem (That Almost Everyone Underestimates)<\/strong><\/h3>\n

If you manufacture metal components or cosmetic products\u2014screws, bolts, rivets, nuts, or lipsticks, brushes, caps\u2014you\u2019re familiar with this scenario:<\/p>\n

    \n
  • An operator takes a batch of parts<\/li>\n
  • Checks them \u201cby eye\u201d one by one<\/li>\n
  • Discards the ones that look defective into a bin<\/li>\n
  • Writes down the number of discarded parts on a sheet of paper<\/li>\n
  • Passes the batch to the next line<\/li>\n<\/ul>\n

    Result: low productivity, defects that escape the human eye, destructive testing (nut test), a stressed operator, and a bottleneck.<\/p>\n

    And the worst problem?<\/strong> Visual inspection and dimensional inspection are two separate operations. And as long as they remain separate, defects multiply.[\/vc_column_text][\/vc_column][\/vc_row][\/vc_section][vc_section full_width=”stretch_row” css=”.vc_custom_1624024501901{padding-top: 70px !important;padding-bottom: 40px !important;}” el_class=”container-ridotto”][vc_row][vc_column css=”.vc_custom_1624018928009{margin-bottom: 0px !important;padding-bottom: 0px !important;}”][vc_column_text css=””]<\/p>\n

    The solution: a machine that inspects everything<\/strong><\/span><\/h1>\n

    We have designed an integrated system combining feeding, machine vision, and automatic rejection that eliminates all intermediate manual checks.<\/p>\n

    One machine. One PLC. One operator. All-in-one.<\/p>\n

    Works with any metal or cosmetic product<\/strong><\/p>\n

    And here\u2019s the key point: our machine isn\u2019t designed for just one type of component. It\u2019s designed to be universal.<\/p>\n

    It works with:<\/p>\n

      \n
    • Metalworking sector:<\/strong> Screws, bolts, rivets, nuts, washers, spacers, pins, threaded inserts<\/li>\n
    • Cosmetics sector:<\/strong> Caps, lipsticks, mascara, brushes, applicators, deodorant sticks, bottle<\/li>\n<\/ul>\n

      Whether your products are small screws or cosmetic caps, the system handles them all. The rotating table and high-resolution cameras adapt to any geometry. You don\u2019t need to change machines when switching products, such as:<\/p>\n

        \n
      • Countersunk or cylindrical head screws<\/li>\n
      • Hex or Allen bolts<\/li>\n
      • Solid or blind rivets<\/li>\n
      • Self-tapping or lock nuts<\/li>\n
      • Screw-on or snap-on caps for cosmetics<\/li>\n
      • Lipstick cases and various sticks<\/li>\n<\/ul>\n

        [\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_single_image image=”7075″ img_size=”LARGE” css=””][vc_btn title=”REQUEST INFORMATION” style=”custom” custom_background=”#006358″ custom_text=”#ffffff” align=”center” css=”” link=”url:https%3A%2F%2Fwww.zautomation.it%2Fen%2Fcontacts%2F|target:_blank” el_class=”pulsante-landing”][\/vc_column][\/vc_row][\/vc_section][vc_section full_width=”stretch_row” css=”.vc_custom_1777975975888{padding-top: 70px !important;padding-bottom: 40px !important;background-color: #FFE9E9 !important;}” el_class=”container-ridotto”][vc_row][vc_column css=”.vc_custom_1624018928009{margin-bottom: 0px !important;padding-bottom: 0px !important;}”][vc_column_text css=””]<\/p>\n

        Versatility with the Cosmetics Model<\/strong><\/h3>\n

        But that\u2019s not all: the cosmetics version offers greater versatility and is also suitable for plastic, metal, and small components typical of the beauty industry.<\/strong><\/p>\n

        Machine for Metalworking:<\/strong> For products such as screws, bolts, rivets, nuts, washers, spacers, pins, and threaded inserts.<\/p>\n

        Machine for Cosmetics:<\/strong> For products such as caps, lipsticks, mascara, brushes, applicators, deodorant sticks, bottles, and pumps.[\/vc_column_text][vc_btn title=”discover our iotar software that drives our machines with Ai and deep learning” style=”custom” custom_background=”#006358″ custom_text=”#ffffff” align=”center” css=”” link=”url:https%3A%2F%2Fwww.zautomation.it%2Fen%2Fcontacts%2F|target:_blank” el_class=”pulsante-landing”][\/vc_column][\/vc_row][\/vc_section][vc_section full_width=”stretch_row” css=”.vc_custom_1777976285552{padding-top: 70px !important;padding-bottom: 40px !important;background-color: #F4F4F4 !important;}” el_class=”container-ridotto”][\/vc_section][vc_section full_width=”stretch_row” css=”.vc_custom_1777977944382{padding-top: 70px !important;padding-bottom: 40px !important;background-color: #F4F4F4 !important;}” el_class=”container-ridotto”][vc_row][vc_column][vc_column_text css=””]<\/p>\n

        How it works (in simple terms)<\/strong><\/h3>\n

        Step 1<\/strong> \u2013 Automatic feeding<\/strong>
        \nThe parts are loaded into a vibrating hopper that orients them and conveys them in a controlled manner onto a linear guide. The parts arrive one after another at the rotating table.<\/p>\n

        Step 2<\/strong> \u2013 360\u00b0 Inspection on Rotating Table<\/strong>
        \nThe rotating table transports each individual part in front of up to 5 high-resolution cameras. Each camera checks a different aspect:<\/p>\n

          \n
        • Screws: head, length, diameter, presence and integrity of the thread (360\u00b0 inspection)<\/li>\n
        • Bolts: hexagon, burrs, cracks, full thread<\/li>\n
        • Rivets: head, body, presence of cracks or deformations<\/li>\n
        • Cosmetic caps: diameter, height, presence of burrs, color, undercut integrity<\/li>\n
        • Seals: surface, shape, absence of bubbles or scratches<\/li>\n<\/ul>\n

          Step 3<\/strong> \u2013 Selective Automatic Rejection<\/strong>
          \nWhen a part fails one of the inspections, the system identifies it and, at the end of the cycle, automatically ejects it using a controlled air jet into one of the reject bins (sorted by defect type). Passing parts proceed to the good product outlet, ready for packaging.<\/p>\n

          What the standard configuration includes<\/strong><\/h3>\n
            \n
          • Vibrating hopper<\/strong> (custom diameter) with speed regulator and part alignment system<\/li>\n
          • Rotating inspection table<\/strong> (diameter customized based on the parts)<\/li>\n
          • 1 to 5 high-resolution industrial cameras<\/strong> (interchangeable modules)<\/li>\n
          • Multispectral LED ring illuminator<\/strong> (adjustable)<\/li>\n
          • 360\u00b0 thread inspection system<\/strong> (proprietary ZAutomation technology)<\/li>\n
          • Air jet ejection system<\/strong> (3 channels + general reject)<\/li>\n
          • 1 industrial PLC<\/strong> with HMI touch screen<\/li>\n
          • Inspection management software<\/strong> with statistics saving and audit trail<\/li>\n
          • Remote assistance<\/strong> module for rapid remote diagnostics<\/li>\n
          • Quick and easy part changeover system<\/strong> (changeover < 10 minutes)<\/li>\n
          • Goods-out output connectabl<\/strong>e to packaging or bagging systems<\/li>\n
          • All connection cables<\/strong> shielded<\/li>\n
          • Power cables<\/strong> with EU plug<\/li>\n
          • Complete instruction manuals<\/strong><\/li>\n
          • Sample part kit<\/strong> for initial testing<\/li>\n
          • 12-month warranty<\/strong> on all components<\/li>\n<\/ul>\n

            [\/vc_column_text][vc_btn title=”REQUEST INFORMATION” style=”custom” custom_background=”#006358″ custom_text=”#ffffff” align=”center” css=”” link=”url:https%3A%2F%2Fwww.zautomation.it%2Fen%2Fcontacts%2F|target:_blank” el_class=”pulsante-landing”][\/vc_column][\/vc_row][\/vc_section][vc_section full_width=”stretch_row” css=”.vc_custom_1777978036439{padding-top: 70px !important;padding-bottom: 40px !important;background-color: #FFFFFF !important;}” el_class=”container-ridotto”][vc_row][vc_column css=”.vc_custom_1624018928009{margin-bottom: 0px !important;padding-bottom: 0px !important;}”][vc_column_text css=””]<\/p>\n

            What needs it addresses (in every company, for every product)<\/strong><\/h3>\n

            Guaranteed precision on any part<\/strong>
            \nIndustrial cameras offer resolutions of up to 5 megapixels with adjustable ring lighting. Whether you\u2019re inspecting thousands of small metal parts or hundreds of cosmetic caps, the results are always precise. No more defective parts reaching the customer. No more complaints.<\/p>\n

            True traceability<\/strong>
            \nThe PLC records the following for each batch: number of parts inspected, type and quantity of defects by category, date, and time. Complete production logs and audit trails. Perfect for regulated industries (automotive, cosmetics).<\/p>\n

            Multiplied productivity<\/strong>
            \nInspect up to 300 parts per minute (VISION-300 model). A single operator can handle volumes that previously required three or four visual inspection staff.<\/p>\n

            Scalability without replacements<\/strong>
            \nThe system is designed to grow. You can start with 2 cameras and add a third, fourth, and fifth at any time. The central PLC and software are already configured. No structural modifications, no hidden costs.<\/p>\n

            Adaptability to different part formats<\/strong>
            \nPart changeover is quick and easy (less than 10 minutes). Simply replace the feed guide, and the PLC memory loads the inspection parameters. The system adapts without special tools.<\/p>\n

            PERFORMANCE AND PRECISION<\/strong><\/p>\n

            ✔ Inspection That Makes a Difference.
            \n✔ From Vision to Action: Automated Solutions for Your Quality.<\/p>\n

            REMOTE ASSISTANCE<\/strong><\/p>\n

            Fast and effective remote diagnostics. Maximum uptime, zero unplanned downtime.[\/vc_column_text][vc_btn title=”request a demo or personalized quote” style=”custom” custom_background=”#006358″ custom_text=”#ffffff” align=”center” css=”” link=”url:https%3A%2F%2Fwww.zautomation.it%2Fen%2Fcontacts%2F|target:_blank” el_class=”pulsante-landing”][\/vc_column][\/vc_row][\/vc_section][vc_section full_width=”stretch_row” css=”.vc_custom_1777978150063{padding-top: 70px !important;padding-bottom: 40px !important;background-color: #F4F4F4 !important;}” el_class=”container-ridotto”][vc_row][vc_column width=”1\/2″][vc_single_image image=”3869″ img_size=”full” alignment=”center” onclick=”zoom” css=”.vc_custom_1755691358895{margin-top: 0px !important;margin-bottom: 60px !important;border-top-width: 0px !important;border-bottom-width: 60px !important;padding-top: 100px !important;padding-bottom: 60px !important;}”][vc_column_text css=”.vc_custom_1759319240886{margin-top: -90px !important;border-top-width: -90px !important;padding-top: -90px !important;}”]<\/p>\n

            PERFORMANCE AND PRECISION<\/strong><\/h3>\n

            [\/vc_column_text][vc_column_text css_animation=”zoomIn” css=””]✔<\/em>\u00a0 <\/strong> Precision that Marks the Difference.<\/strong><\/p>\n

            ✔<\/em>\u00a0 Automatic Solutions for your Production.<\/strong>[\/vc_column_text][vc_btn title=”CALL NOW” style=”custom” custom_background=”#006358″ custom_text=”#ffffff” align=”center” css=”” link=”url:https%3A%2F%2Fwww.zautomation.it%2Fen%2Fcontacts%2F|title:Chiama%20Ora|target:_blank” el_class=”pulsante-landing”][vc_column_text css=””][\/vc_column_text][\/vc_column][vc_column width=”1\/2″][vc_single_image image=”4179″ img_size=”full” alignment=”center” css=”.vc_custom_1755691383623{margin-top: 0px !important;margin-bottom: 60px !important;border-top-width: 0px !important;border-bottom-width: 60px !important;padding-top: 100px !important;padding-bottom: 60px !important;}”][vc_column_text css=”.vc_custom_1755693600877{margin-top: -90px !important;border-top-width: -90px !important;padding-top: -90px !important;}”]<\/p>\n

            RFID<\/strong><\/h3>\n

            [\/vc_column_text][vc_column_text css_animation=”zoomIn” css=””]✔<\/em>\u00a0 High speed RFID Application, in line seamless integration.<\/strong><\/p>\n

            ✔<\/em>\u00a0 Maximum productivity, zero bottlenecks in your productive flow.<\/strong>[\/vc_column_text][vc_btn title=”CALL NOW” style=”custom” custom_background=”#006358″ custom_text=”#ffffff” align=”center” css=”” link=”url:https%3A%2F%2Fwww.zautomation.it%2Fen%2Fcontacts%2F|title:Chiama%20Ora|target:_blank” el_class=”pulsante-landing”][\/vc_column][\/vc_row][\/vc_section][vc_section full_width=”stretch_row” css=”.vc_custom_1777978172839{padding-top: 70px !important;padding-bottom: 40px !important;background-color: #FFFFFF !important;}” el_class=”container-ridotto”][vc_row][vc_column css=”.vc_custom_1624018928009{margin-bottom: 0px !important;padding-bottom: 0px !important;}”][vc_column_text css=””]<\/p>\n

            Who Needs This Machine<\/strong><\/h3>\n

            Metalworking:<\/strong><\/p>\n

              \n
            • Manufacturers of screws and bolts<\/li>\n
            • Rivet and small metal parts companies<\/li>\n
            • Automotive suppliers (mandatory traceability)<\/li>\n
            • Manufacturers of threaded components<\/li>\n
            • Turning and milling shops<\/li>\n<\/ul>\n

              Cosmetics:<\/strong><\/p>\n

                \n
              • Manufacturers of cosmetic caps and closures<\/li>\n
              • Lipstick and lip balm companies<\/li>\n
              • Mascara and brush manufacturers<\/li>\n
              • Cosmetic packaging manufacturers (bottles, pumps, applicators)<\/li>\n
              • Subcontractors in the beauty industry<\/li>\n<\/ul>\n

                [\/vc_column_text][\/vc_column][\/vc_row][\/vc_section][vc_section full_width=”stretch_row” css=”.vc_custom_1777978201414{padding-top: 70px !important;padding-bottom: 40px !important;background-color: #F4F4F4 !important;}” el_class=”container-ridotto”][vc_row][vc_column css=”.vc_custom_1624018928009{margin-bottom: 0px !important;padding-bottom: 0px !important;}”][vc_single_image image=”2292″ img_size=”100×103″ alignment=”center” css=””][vc_column_text css=””]<\/p>\n

                Our machinery and plant are subject to incentives for industry 4.0<\/h3>\n

                Do you want to optimize production, logistics or warehouse management?<\/p>\n

                Fill out the form and request a consultation:
                \nwe will develop the best project to make you optimize processes and resources!<\/p>\n

                [\/vc_column_text][vc_btn title=”request a demo or personalized quote” style=”custom” custom_background=”#006358″ custom_text=”#ffffff” align=”center” css=”” link=”url:https%3A%2F%2Fwww.zautomation.it%2Fen%2Fcontacts%2F%23contattaci|target:_blank|” el_class=”pulsante-landing”][\/vc_column][\/vc_row][\/vc_section][vc_section full_width=”stretch_row” css=”.vc_custom_1777978201414{padding-top: 70px !important;padding-bottom: 40px !important;background-color: #F4F4F4 !important;}” el_class=”container-ridotto”][vc_row][vc_column css=”.vc_custom_1624018928009{margin-bottom: 0px !important;padding-bottom: 0px !important;}”][vc_column_text css=””]<\/p>\n

                Why buy now (and not \u201clater\u201d)<\/strong><\/h3>\n

                Because visual quality control is no longer sufficient. Because every defective part that reaches the customer damages your brand image. Because your competitors are already automating inspection.<\/p>\n

                And above all:<\/p>\n

                Because it\u2019s the most comprehensive configuration on the market<\/strong>\u2014nothing to add later<\/p>\n

                Because you can start with 2 cameras and expand to 5 without discarding anything<\/strong><\/p>\n

                Because it works with ALL your parts<\/strong>\u2014one machine for both metalworking and cosmetics<\/p>\n

                Because rejection is built<\/strong>-in\u2014the machine automatically rejects defective items; no second operator is needed<\/p>\n

                 [\/vc_column_text][\/vc_column][\/vc_row][\/vc_section][vc_section full_width=”stretch_row” content_placement=”middle” css=”.vc_custom_1666618467248{padding-top: 80px !important;padding-bottom: 70px !important;background-color: #f4f4f4 !important;}” el_class=”triangolo-sopra-bianco”][vc_row full_width=”stretch_row” css=”.vc_custom_1624280080051{padding-top: 40px !important;padding-bottom: 60px !important;background-image: url(https:\/\/www.zautomation.it\/wp-content\/uploads\/2021\/06\/rfid-zautomation-background-footer.jpg?id=2330) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}”][vc_column width=”1\/2″][vc_single_image image=”1780″ img_size=”150×101″ onclick=”custom_link” css=”.vc_custom_1667469339708{margin-bottom: 18px !important;padding-bottom: 18px !important;}” link=”https:\/\/www.zautomation.it\/en\/”][vc_column_text css=”.vc_custom_1651572051028{margin-top: 0px !important;padding-top: 0px !important;}”]<\/p>\n

                Z Automation<\/strong>
                \nVia Mameli, 14 – 21013 Gallarate (VA)
                \nTel. +39 340.635.6406 – Email: info@zautomation.it<\/p>\n

                \u00a9 2022 Z Automation – Indevo s.r.l. P. IVA 03894240120. All Rights Reserved.<\/p>\n

                [\/vc_column_text][vc_column_text css=””][\/vc_column_text][\/vc_column][\/vc_row][\/vc_section]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"

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